Ever wondered how a sketch on your phone becomes game-ready teamwear in just 7 days? Take a virtual walk through our custom sportswear factory and discover the machines, people and eco-tech that turn 50 pieces—or 5,000—into victory-ready uniforms.
1. 3-Day Sampling: From Tech Pack to Try-On
Digital Pattern Master
Upload your logo and color codes; our Gerber AccuMark software auto-grades 12 sizes in 30 minutes, eliminating human error.
Small-Batch Dye-Sublimation
On-site Mimaki TS100 printer outputs full-colour prototypes without screens, saving 24 hours compared with traditional sublimation.
One-Piece Flow Sewing
A single operator handles one garment from cut to pack, cutting sampling lead-time from 5 days to 72 hours.
2. 16-Head Tajima Embroidery: 1,200 Stitches Per Minute
Our newest Tajima TFGN machine features automatic colour change and laser tracing, ensuring 0.3 mm accuracy on curved racing-suit sleeves. A 50,000-stitch team crest is finished in 9 minutes—3× faster than single-head machines.
3. Solar-Powered Production: 30 % Energy Savings
1,200 rooftop panels generate 320 MWh annually, covering all office lighting and 30 % of workshop demand. Excess power is fed back to the city grid, cutting CO₂ emissions by 260 tons per year—equivalent to planting 11,000 trees.
4. Zero-Tolerance QC: Every Seam Inspected
4-Point System
- Class A: no visible defect
- Class B: ≤ 3 mm loose thread
- Class C: colour difference ΔE ≤ 1.0
- Class D: dimensional tolerance ± 0.5 cm
Garments pass under LED light boxes; faulty pieces are reworked within 30 minutes to keep on-time delivery at 98 %.
5. Small-Batch Friendly: 30 Pieces Minimum
Traditional factories ask for 300–500 pcs. Thanks to one-piece flow and digital printing, we accept orders as low as 30 pieces with the same unit price up to 100 pcs—perfect for local clubs, school teams and corporate events.
6. Real-Time Tracking: Know Where Your Order Is
Each order gets a QR code. Scan it and see live updates: cutting → embroidery → sewing → QC → ship. ETA accuracy ± 6 hours.
7. What Clients Say
“We received 80 basketball sets in 6 days—logo perfect, color pop. Our school district will reorder for volleyball season.”
— Coach Luis Hernandez, Texas
Conclusion: Faster, Greener, Sharper
From solar energy to 16-head precision, our factory merges speed with sustainability so your team hits the court looking pro—without waiting months or paying MOQ penalties.
Ready to Start?
Upload your logo and get a free 3-D mock-up within 2 hours. Request Quote →
