From local clubs to varsity teams, a custom rugby shirt (custom rugby shirts) is more than a jersey—it’s your battle flag. In this 2026 updated guide, we’ll walk you through fabric choices, collar types, sizing hacks and design tricks that turn 10 pieces into pro-level teamwear in just one week.Ready to order your own custom rugby shirts? Let’s dive in.
Why Custom Rugby Shirts Matter
1. Team Identity
Matching stripes, embroidered crests and player numbers create instant recognition on and off the pitch.
2. Performance
Moisture-wicking knit keeps players dry during 80-minute matches; reinforced seams survive tackles and scrums.
3. Sponsorship Value
3D puff embroidery gives sponsors premium visibility, helping you close bigger deals.
Fabric & Tech: What We Use in 2026
| Material | Weight | Features | Use Case |
|---|---|---|---|
| Polyester Twill | 260 g/m² | Strong, anti-pill | Match day kits |
| Jacquard Knit | 220 g/m² | Breathable, stretch | Training tops |
| Bamboo Blend | 200 g/m² | Anti-odor, eco | Youth & leisure |
Collar Types: Soft vs Hidden Button
- Traditional Soft Collar: Comfortable, vintage look, ideal for retro designs.
- Hidden Button: Clean front surface, reduces grabbing risk in tackles.
- Elastic Loop: Quick-dry, lightweight, popular in 7’s rugby.
Size Guide:Adult, Youth & Women Adult, Youth & Women
Our sizes follow World Rugby ergonomic specs. Download the full chart below or use the 3-step self-measure video.
- Chest: measure under arms, tape flat
- Length: rear neck seam to bottom hem
- Sleeve: shoulder seam to cuff
PDF download: Rugby Size Chart (cm & inch)
Decoration Options
3D Puff Embroidery
Foam underlay raises crests 3 mm—perfect for fierce animal logos.
Sublimation Print
Unlimited colours, ideal for all-over stripe patterns.
Tackle Twill Appliqué
Felt fabric sewn for classic college look, extra durable.
Workflow
- Confirm tech pack & payment
- Digital pattern & DST embroidery file
- Cut fabric, sublimation print
- Embroidery & appliqué
- Sew, install collar & cuffs
- QC, steam, measure
- Pack & ship
MOQ & Pricing
- 30 pieces: USD 18.9 / pc
- 100 pieces: USD 15.4 / pc
- 500 pieces: USD 12.1 / pc
- Price includes custom colours, embroidered crest, individual poly-bag.
Certifications
- OEKO-TEX Standard 100 (no harmful chemicals)
- ISO 9001:2015 (quality management)
- Sedex 4-Pillar (ethical sourcing)
Trend Alert 2026
- Color: Pantone 19-1664 True Red + 14-0850 Freesia combo
- Texture: raised jacquard stripes
- Eco: 30 % recycled polyester yarn
Frequently Asked Questions
Q1: Can I mix adult and youth sizes in 30-piece order?
A: Yes, as long as total ≥ 30 and each size ≥ 5.
Q2: Do you offer female tapered fit?
A: Absolutely—same price, additional waist dart pattern.
Q3: What file format for logo?
A: Vector AI/EPS/PDF ≥ 300 dpi.
Q4: Is there a setup fee?
A: No for orders ≥ 100 pcs; 30-99 pcs add USD 50 embroidery digitizing.
Q5: Can you ship to Amazon FBA?
A: Yes, we provide carton labels, pallet wrap and MSDS for DG.
Ready to Outfit Your Squad?
Send your logo and get a 3-D mock-up within 2 hours. Get Quote Now →
